Infrared Dryers for Textile Coating and Laminating
High-Performance Drying for Technical, Automotive, and Performance Fabrics
Textile manufacturers producing coated, laminated, or composite fabrics require precise, high-efficiency drying systems to maintain material performance and production speed. Oxytech Systems infrared dryers provide uniform radiant heating that accelerates solvent and moisture removal while preserving the integrity of coatings, membranes, and adhesives.
Our infrared systems are engineered for technical fabrics, automotive textiles, performance apparel, and industrial laminates, ensuring fast drying, lower energy consumption, and consistent fabric quality critical requirements for B2B textile producers worldwide.
Why Infrared Drying is Critical in Coating and Laminating
Coating and laminating involve applying adhesives, polymers, or protective films to textiles. Once applied, these layers must be dried or cured without damaging the base fabric or altering performance characteristics.
Traditional convection ovens rely on heated air, which can be slow, uneven, and energy-intensive. Infrared drying delivers radiant energy directly to the coating layer, resulting in:
- Faster moisture and solvent removal
- Uniform heating across the material width
- Reduced energy use compared to hot-air systems
- Minimized thermal stress on sensitive fabrics
By controlling heat exposure precisely, infrared systems maintain adhesion, porosity, and mechanical properties ensuring the final product meets technical specifications and performance standards.
Applications for Technical and Automotive Textiles
Oxytech Systems infrared dryers are ideal for a wide range of textile coating and laminating applications:
- Membrane Lamination: Activation and drying of breathable, water-resistant membranes for outdoor apparel, automotive interiors, and protective textiles.
- Polyurethane and PVC Coatings: Fast, uniform drying for coated fabrics used in automotive, upholstery, or industrial applications.
- Nonwoven Laminates: Efficient drying for layered composites used in filtration, geotextiles, and medical fabrics.
- Adhesive Bonding: Controlled IR curing of adhesives for laminating fabrics, foams, and technical layers.
- High-Performance Apparel Textiles: Drying and heat-setting of synthetic performance fabrics while maintaining flexibility, tensile strength, and surface appearance.
Our systems are widely adopted in industrial textile production where throughput, quality, and energy efficiency are critical.
Advantages of Oxytech Systems Infrared Dryers for Coating & Laminating
- Fast, Uniform Drying
Direct radiant heat penetrates coatings quickly, accelerating solvent removal and reducing line downtime. This allows manufacturers to increase production speed without sacrificing quality.
- Energy Efficiency
Infrared dryers focus heat where it is needed on the coating and adhesive layers minimizing wasted energy and lowering operational costs.
- Precise Temperature Control
Each zone is independently adjustable, allowing precise tuning for different coatings, laminates, and base fabrics. Advanced feedback ensures consistent results across wide material webs.
- Compact, Flexible Design
Modular systems fit easily into existing coating and laminating lines, saving valuable floor space and allowing rapid integration or retrofitting.
- Sustainable Operation
IR drying reduces energy usage, lowers greenhouse gas emissions, and eliminates open-flame burners, supporting eco-conscious manufacturing practices.
Infrared Technology Tailored for Coating & Laminating
Oxytech Systems offers a full range of infrared emitters to meet the unique requirements of coated and laminated textiles:
- Short Wave IR (SWIR): High-intensity energy for thick or multi-layer coatings.
- Medium Wave IR (MWIR): Balanced surface and internal heating for adhesives, polymers, and technical fabrics.
- Long Wave IR (LWIR): Gentle heating for delicate or heat-sensitive materials.
Hybrid systems combining IR with convection stages are available for applications requiring both rapid surface drying and controlled internal moisture removal.
Integration with Textile Coating & Laminating Lines
Our infrared systems are engineered for smooth integration into continuous coating and laminating lines. They can operate in horizontal or vertical configurations and are fully compatible with web speed controls.
Optional automation features include:
- Zone-based temperature control
- Real-time energy monitoring
- Remote diagnostics and process logging
- Recipe storage for repeatable drying performance
This integration ensures maximum throughput, minimal downtime, and consistent product quality even with complex multi layer fabrics.
Sustainability and Cost Savings
Infrared drying helps textile manufacturers achieve both environmental and economic goals. By reducing energy consumption and exhaust air volume, IR dryers lower operating costs while decreasing carbon footprint.
When powered by renewable electricity, our systems contribute to carbon-neutral textile production, supporting green manufacturing initiatives in automotive, technical, and industrial textiles.
Partner with Oxytech Systems
Oxytech System has been designing and manufacturing industrial infrared and ultraviolet drying systems for over 21 years. Our solutions are fully customizable for textile coating and laminating lines, delivering:
- Faster drying and higher throughput
- Improved coating and laminate adhesion
- Lower energy consumption and emissions
- Reliable, repeatable, and automated operation
Whether you produce automotive textiles, performance fabrics, or industrial laminates, our engineering team will help you select and implement the optimal infrared drying solution for your process.
Contact Us
Learn how infrared drying can transform your textile coating and laminating lines:
📞 Phone: 847-888-8611
📧 Email: info@oxytechsystems.com
🌐 Website: www.oxytechsystems.com
Oxytech Systems Engineering Infrared and UV Systems for High-Performance Textile Manufacturing.
Infrared Dryers for Textile Coating: FAQs
Why are infrared dryers used in textile coating?
Infrared (IR) dryers deliver targeted heat directly to coated fabrics, accelerating solvent or water removal. This improves line speed, reduces energy waste, and ensures uniform coating quality across technical textiles.
What types of textiles benefit from IR drying?
IR dryers are effective for technical fabrics, automotive textiles, laminates, and performance materials. They help stabilize coatings on substrates that require precise drying without distortion.
How do IR dryers improve coating uniformity?
By applying consistent radiant energy across the web, IR dryers minimize uneven drying, blistering, or edge curl. This results in smoother finishes and reliable adhesion for downstream processing.
Can IR dryers reduce energy consumption?
Yes. IR systems heat the coating directly rather than the surrounding air, lowering energy demand compared to convection-only ovens. This efficiency supports sustainability goals and reduces operating costs.
Are IR dryers compatible with laminating lines?
Infrared modules integrate seamlessly into textile coating and laminating lines. They can be positioned before or after lamination stages to optimize drying and bonding performance.
How do IR dryers handle sensitive or stretch fabrics?
With adjustable wavelength and zone control, IR dryers can be tuned to dry coatings without overheating or shrinking delicate substrates, maintaining fabric integrity.
What safety features are included in textile IR dryers?
Typical safeguards include over-temperature sensors, automatic shut-off, shielding, and airflow monitoring. These features protect operators and ensure reliable production.
Can IR dryers be customized for different coating chemistries?
Yes. IR wavelength selection, emitter type, and zone configuration can be tailored to match the absorption profile of specific coatings, ensuring efficient drying and consistent results.
What maintenance is required for textile IR dryers?
Routine cleaning of reflectors, inspection of emitters, and calibration of sensors help maintain performance. Preventive maintenance ensures consistent drying quality and long service life.
How do IR dryers support high-speed textile production?
By reducing drying time, IR systems allow higher line speeds without sacrificing coating quality. This boosts throughput and helps meet tight production schedules.