The ultraviolet printing process delivers much higher quality books whether printed in black and white or multicolor. The text, vignettes, cartoons, and comics are sharper and brighter especially, when using uncoated stocks. Ultraviolet curing systems:

• React only with ink, not causing significant heat driven signature growth, resulting in flatter books, less web breaks, and paper waste
• Do not require a costly after burner process because they are VOC free, with a low odor. Ultraviolet emissions are exhausted into an outside atmosphere without any negative impact on the environment

Energy curable inks and varnishes require a process by which ultraviolet energy is used to initiate a photochemical reaction that generates a cross linked network of polymers.

• Have a significantly smaller footprint as compared to a conventional gas burning ovens
• Energy efficiency reduces operating costs

Oxytech Systems™ Ultraviolet Curing Systems for Book Printers

Oxytech Systems™ leads the printing industry with its state-of-the-art Ultraviolet (UV) Curing Systems, designed specifically for book printers who demand efficiency, quality, and reliability. These advanced systems harness high-intensity UV light to instantly cure inks transforming the book printing process. By delivering faster production speeds, superior print quality, and sustainable practices, Oxytech empowers printers to meet tight deadlines and exceed customer expectations. This article explores the features, benefits, and transformative impact of Oxytech’s UV curing systems for book printers.

Advanced Technology for Precision and Control

Oxytech equips its UV curing systems with cutting-edge technology to ensure seamless operation and consistent results. Each system integrates a Mitsubishi Programmable Logic Controller (PLC), a robust platform that optimizes performance and reliability. The PLC enables precise control over the curing process, allowing printers to fine-tune settings for different substrates and ink formulations. Complementing the PLC, a user-friendly Touch Screen Operator Interface simplifies operation, enabling operators to monitor and adjust parameters in real time. This intuitive interface reduces the learning curve and enhances productivity, even in high-pressure production environments.

The systems feature high-intensity UV lamps that deliver rapid curing, ensuring inks and coatings set instantly upon exposure. This instantaneous curing process relies on photoinitiators within the inks, which react to UV light to form strong molecular bonds. The result is a durable, high-quality finish that resists smudging, scratching, and fading. Oxytech’s systems also include advanced temperature monitoring, with over-temperature sensors. This feature prevent overheating, protect equipment, and ensure consistent performance during long print runs.

Instant Curing for Superior Quality

Oxytech’s UV curing systems revolutionize the book printing process by curing inks in a fraction of a second. When printed substrates pass under the UV lamps, the high-energy light triggers a photochemical reaction, causing the photoinitiators to link molecules instantly. This rapid curing eliminates the need for extended drying times, allowing printers to handle freshly printed pages without fear of smearing or set-off. The result is crisp, vibrant, and durable print quality that enhances the visual appeal of books, from textbooks to high-end novels.

Unlike traditional drying methods, which rely on heat or air and require afterburners. UV curing delivers immediate results. This speed enables printers to maintain continuous production, reducing bottlenecks and increasing throughput. The cured prints exhibit exceptional adhesion to a wide range of substrates, including coated and uncoated papers commonly used in book production. This versatility ensures that Oxytech’s systems meet the diverse needs of book printers, whether producing paperback novels, hardcover textbooks, or specialty publications.

Versatile Configurations for Every Press

Oxytech designs its UV curing systems to accommodate the varied requirements of book printing operations. The systems support press widths ranging from 10 to 60 inches, making them suitable for both small-scale and large-format presses. This flexibility allows printers to integrate Oxytech’s systems into existing workflows without costly modifications. Whether printing on narrow webs for compact books or wide webs for oversized editions, Oxytech provides tailored solutions that deliver consistent results.

For printers seeking maximum adaptability, Oxytech offers portable UV curing units. These systems feature a modular design that allows operators to move them between presses with ease. The portable units support any web path configuration, ensuring seamless integration into diverse production setups. By minimizing downtime during press changes or maintenance, these portable systems help printers maintain tight schedules.

System: schedule flexibility and maximize productivity.

Benefits for Book Printers

Increased Production Speed

Oxytech’s UV curing systems dramatically accelerate book printing processes. Two lamp configurations achieve speeds of 1000 feet per minute, enabling printers to handle high-volume orders efficiently. The instant curing capability eliminates drying delays, allowing for continuous printing and faster turnaround times. This speed is critical for meeting tight publishing deadlines, particularly for large print runs of popular titles.

Enhanced Print Quality

The UV curing process produces sharper, more vibrant colors that elevate the aesthetic quality of printed books. The instant curing prevents ink set-off, ensuring clean, blemish-free pages and a flatter booklet. The durable finishes resist wear and tear, resulting in books that maintain their appearance over time. This high-quality output enhances customer satisfaction and reduces the risk of costly reprints due to quality issues.

Cost Savings

By streamlining production and reducing downtime, Oxytech’s systems lower operational costs. The elimination of the gas fired oven and afterburner further reduces operational expenses. The durability of UV-cured prints minimizes waste from damaged or defective pages, contributing to significant cost savings over time. For book printers operating on tight margins, these savings can make a substantial difference.

Industry-Leading Innovation Since 2004

Based in Carpentersville, IL, Oxytech Systems™ has been a trusted name in UV curing technology since 2004. The company’s commitment to innovation and quality has made it a preferred partner for book printers worldwide. Oxytech’s systems are designed and manufactured to the highest standards, ensuring long-term reliability and performance. With a focus on customer satisfaction, Oxytech provides comprehensive support, including installation, training, and maintenance services, to ensure printers maximize the value of their investment.

Applications in Book Printing

Oxytech’s UV curing systems cater to a wide range of book printing applications. For paperback and hardcover publishers, the systems deliver high-speed curing for mass production, ensuring consistent quality across large print runs. Specialty printers benefit from the ability to cure coatings on premium substrates, creating luxurious finishes for limited-edition books. Educational publishers rely on the durability of UV-cured prints for textbooks that withstand frequent handling by students. From fiction to nonfiction, children’s books to academic journals, Oxytech’s systems provide the versatility and performance needed to excel in the competitive book printing industry.

Customization and Scalability

Oxytech understands that every printing operation is unique, which is why its UV curing systems offer extensive customization options. Printers can choose from a variety of lamp configurations, power settings, and control options to suit their specific needs. The systems are scalable, allowing printers to expand their capabilities as production demands grow. Whether upgrading an existing press or building a new facility, Oxytech provides solutions that adapt to evolving business requirements.

Future-Proof Technology

Oxytech’s UV curing systems are designed with the future in mind. The integration of LED UV technology positions printers at the forefront of industry trends, with energy-efficient systems that meet modern sustainability standards. The robust Mitsubishi PLC ensures compatibility with future advancements in automation and Industry 4.0 technologies. By investing in Oxytech’s systems, book printers can future-proof their operations, staying competitive in a rapidly evolving market.

Contact Oxytech Systems

Oxytech Systems™ stands ready to support book printers with innovative UV curing solutions that drive efficiency, quality, and profitability. For more information, contact Oxytech at 847-888-8611 fax 847-888-8696 or visit their website to explore their full range of products and services. With a proven track record of success, Oxytech delivers the tools printers need to succeed in the dynamic world of book printing.