Oxytech Systems IR Pre & Post Coating Drying Systems for Digital Printing Machines

Oxytech Systems leads the printing industry with innovative infrared (IR) pre- and post-coating drying systems designed for digital printing machines. These advanced systems optimize the drying process, enhance print quality, and boost production efficiency for businesses in the graphic arts and printing sectors. By integrating cutting-edge technology, Oxytech Systems delivers reliable, high-performance solutions that address the unique challenges of drying water-based inks, coatings, and variable data printing. With over 70 years of experience, the company, based at 852 Commerce Parkway, Carpentersville, IL 60110, continues to set the standard for drying and curing equipment in digital printing applications.

Optimized Drying for Digital Printing

Digital printing demands precision and speed, and Oxytech’s IR drying systems excel in meeting these requirements. The company designs its systems to handle the complexities of modern printing processes, particularly for water-based inks and coatings that require intense energy to dry effectively. Unlike traditional hot-air dryers. This efficient energy transfer accelerates drying times, allowing printers to achieve higher line speeds and increase throughput without compromising quality. The systems’ compact, modular design ensures seamless integration into existing digital printing setups, making them ideal for both sheet-fed and web applications.

Pre-Coating Drying for Superior Print Quality

Oxytech’s IR per-coating drying systems prepare substrates for optimal ink adhesion and color vibrancy. By applying controlled infrared heat before the printing process, these systems condition the substrate, reducing ink spread and ensuring sharp, high-quality prints. This step proves critical for challenging materials like coated papers, high-gloss finishes, and plastic substrates, which often resist proper ink adhesion. The per-coating drying process minimizes issues like smudging and offsetting, enabling printers to produce crisp, professional results consistently. Oxytech’s systems feature adjustable heat settings, allowing operators to fine-tune the drying process based on the substrate and ink type, ensuring versatility across a wide range of digital printing applications.

Post-Coating Drying for Durable Finishes

Post-coating drying systems from Oxytech further enhance the drying process by curing coatings after printing. These systems employ short-wave or medium-wave IR technology to deliver rapid, uniform drying that prevents picking and ensures a durable finish. The compact design of Oxytech’s post-drying units allows for easy integration into tight spaces on digital printing presses.

Advanced Engineering and Efficiency

The efficiency of Oxytech’s IR drying systems stems from their innovative design and precise engineering. Each system incorporates advanced heat management, ensuring minimal heat transfer to the substrate while maximizing drying performance. This feature proves essential for sensitive materials, such as thin plastic films, where excessive heat can cause warping or distortion. By focusing IR energy directly onto the coatings.This efficiency translates into faster production speeds.

User-Friendly Controls and Automation

Oxytech’s commitment to innovation extends to its control systems, which provide operators with precise command over the drying process. The company equips its IR systems with user-friendly interfaces, such as Mitsubishi PLCs with touch-screen displays, allowing real-time adjustments to temperature and drying intensity. These controls ensure consistent performance across varying print runs and substrates. Additionally, Oxytech’s systems include over-temperature sensors to maintain safe operation and prevent damage to the equipment. This level of automation enhances reliability, reduces downtime, and empowers operators to focus on other critical tasks.

Versatility for Diverse Applications

The versatility of Oxytech’s IR drying systems makes them suitable for a wide range of digital printing applications, from variable data printing to high-gloss commercial work. For instance, the Variable Data Drying System targets on-demand inkjet imprinting, delivering precise drying for personalized prints like direct mail or packaging. By addressing the unique drying requirements of variable data printing, Oxytech ensures that businesses can meet tight deadlines while maintaining exceptional print quality.

Complementary UV Curing Solutions

Oxytech’s IR systems also integrate seamlessly with other technologies, such as ultraviolet (UV) curing systems, to provide comprehensive drying solutions. While IR systems excel at drying water-based inks, UV curing systems handle specialized coatings and adhesives that require molecular linking for durability. Oxytech’s UV systems, which complement its IR offerings, use high-intensity ultraviolet light to trigger photoinitiators in inks and coatings, creating instant, durable finishes. By offering both IR and UV solutions, Oxytech enables printers to tackle diverse projects, from standard digital prints to complex, multi-layered applications, without needing multiple vendors.

Sustainability and Cost Savings

The company’s focus on sustainability further distinguishes its IR drying systems. By optimizing energy usage, Oxytech’s systems reduce power consumption compared to traditional hot-air dryers, lowering operational costs and environmental impact. The high efficiency of IR heat transfer minimizes wasted energy, while the systems’ compact design reduces the need for large, energy-intensive equipment. This commitment to sustainability aligns with the growing demand for eco-friendly practices in the printing industry.

Expert Support and Service

Oxytech Systems supports its customers with comprehensive service and expertise. With a team boasting over 70 years of combined experience, the company offers tailored solutions to meet specific printing challenges. Customers can contact Oxytech via phone at 847-888-8611, fax at 847-888-8696, or through its website for personalized consultations. The company’s Carpentersville, IL, location serves as a hub for innovation, where engineers design and test new drying solutions to keep pace with evolving industry needs. Oxytech also provides maintenance and support services to ensure long-term performance and reliability of its systems.

Driving Industry Success

The impact of Oxytech’s IR pre- and post-drying systems extends beyond individual print shops. By enabling faster production speeds, higher print quality, and greater energy efficiency, these systems empower businesses to compete in a fast-paced, quality-driven market. Printers using Oxytech’s solutions can deliver vibrant, durable prints on a variety of substrates, meeting the demands of clients in industries like packaging, publishing, and commercial printing. The ability to handle both small-scale and high-volume jobs with precision gives Oxytech’s customers a competitive edge.

Conclusion

In conclusion, Oxytech Systems’ IR pre- and post-drying systems for digital printing machines represent a pinnacle of innovation and performance in the printing industry. These systems deliver rapid, efficient drying for water-based inks and coatings, ensuring high-quality results across diverse substrates. With advanced heat management, modular designs, and user-friendly controls, Oxytech empowers printers to achieve faster production speeds, lower energy costs, and superior print quality. As digital printing continues to evolve, Oxytech Systems remains a trusted partner, driving efficiency and excellence for businesses worldwide.